基于缓冲对刀策略的自动化铲板组件设计

针对目前化纤纺丝生产中对喷丝板进行自动化铲板的需求,首先,提出一种自动铲板方法并设计了具有串并联弹簧缓冲对刀结构的铲板组件;然后,通过规划铲刀组件的对刀运动参数,建立组件的动力学模型,确定缓冲弹簧的刚度系数;同时对铲刀组件的对刀运动进行Adams仿真,验证运动参数设计和串并联弹簧缓冲对刀结构设计的正确性;最后,搭建了自动化铲板实验平台,开展对刀阶段的接触力测量实验。研究结果表明,实际对刀时的受力趋势与仿真结果一致,铲板组件可有效清洁喷丝板面,且随着铲刀接触力的增大铲板效果越明显,该研究为进一步开展自动化铲板系统的设计提供了技术参考。     

Co-reinforcing of ZrB2–SiC ceramics with optimized ZrC to Cf ratio

Characteristics of ZrB₂–SiC ultrahigh temperature ceramic matrix composites (UHTCMCs) reinforced with ZrC and carbon fiber (C_f) were investigated in this article. Spark plasma sintering (SPS) process was utilized to fabricate the samples at 1800 °C for 5 min under 30 MPa punch pressure and vacuumed atmosphere. In all samples, the volume ratio of ZrB₂: SiC was equal to 4:1, and the summation of ZrC and C_f reinforcements was 7.5 vol% with different ZrC: C_f ratios. Field emission scanning electron microscopy (FE-SEM), energy dispersive spectroscopy (EDS), densitometry, flexural strength, and hardness measurements were employed for characterization of the prepared samples. Microstructural inspection revealed the formation of SiC sheath around the carbon fibers due to several reactions in the surface SiO₂ layers existed on the SiC particles. Optimal flexural strength (628.4 MPa) and hardness (20.8 GPa) values were achieved for the sample co-reinforced with 6.5 vol% ZrC and 1 vol% C_f, with a relative density of 97.7%.     

Analysis of Radio over Fiber system for mitigating four-wave mixing effect

In this paper, an efficient 8-channel 32Gbps RoF (Radio over Fiber) system incorporating Bessel Filter (8/32 RoF-BF) has been demonstrated to reduce the impact of non-linear transmission effects, specifically Four-Wave Mixing (FWM). The simulation results indicate that the proposed 8/32 RoF-BF system provides an optimum result w.r.t. channel spacing (75 GHz), input source power (0 dBm) and number of input channels (8). In comparison with the existing RoF system, the proposed 8/32 RoF-BF system has been validated analytically and it is found that the performance of the proposed system is in close proximity particularly in FWM sideband power reduction of the order of 4 dBm for the 8-channel 32Gbps RoF system.     

基于随机光栅的可调谐随机光纤激光器

提出一种基于随机光栅与高反射布拉格光栅(FBG)相结合的可调谐随机光纤激光器。利用980nm泵浦光源泵浦一段7m长的掺铒光纤(EDF)进行增益放大,由随机光栅提供随机反馈。随机光栅长7cm,具有约10000个折射率修改点,这些点由飞秒激光逐点写入,并沿光纤方向随机分布,两点相邻间隔小于10μm。同时,利用中心波长为1548nm的高反射FBG来组成半开放腔结构,实现了随机激光的输出。实验测得的泵浦阈值功率仅为18mW,斜率效率高达13.2%,并通过改变FBG的中心波长,实现了输出激光波长的可调谐,调谐范围为4.45nm(1548.04~1552.49nm)。得益于半开放式激光腔的设计和EDF的高增益,整个系统具有阈值低、效率高、结构简单等优点。     

基于星座图对射频指纹识别方法的研究

针对星座图的射频(RF)指纹识别方案中,低信噪比环境下识别准确率低的问题,提出一种基于欧式距离与幅度距离的二维识别算法来进行RF指纹识别。该方案通过对星座图进行优化处理,可从优化后的星座图中提取识别性能更好的RF指纹,再通过二维识别算法来提高识别准确率。仿真结果表明:与仅用欧式距离作为判断依据的方法相比,所提出的二维识别算法的识别准确率最高可提升8%,在设备容量为50组的情况下识别准确率为77.8%,并且从优化后的星座图中所提取的RF指纹具有更好的唯一性和稳定性。     

一种射频抗电磁干扰的矿用红外温度传感器

设计了一种适用于复杂条件下实施井下温度探测的射频式红外温度传感器。借助于光学系统、光电探测器实时感应井下温度并提取温度信号,同时在DC-DC电源隔离模块中实施EMI滤波以抗电磁干扰,处理后的信号经过A/D转换、运算器放大后显示在LCD上,实施读取数据并记录在传感器的存储片上,实现了矿井复合灾害条件下的温度测试,测试精度控制在±2%。     

低温水等离子体活化和表面接枝DMAE聚氯乙烯中空纤维膜研究

采用低温水等离子体技术，在三通道聚氯乙烯(PVC)膜表面接枝了甲基丙烯氧基苄基二甲基氯化铵(DMAE)单体，增强了膜亲水和抗菌性能。通过红外分析，表明DMAE成功接枝到了PVC膜上，水通量提高两倍，PVC-ir-H₂O膜(通过水等离子体处理的膜)对牛血清蛋白(BSA)的吸附能力下降67%，对BSA溶液的通量从7.7提高至40 kg?m^-2?h^-1，并且对BSA的截留能力不变。通过静态及动态抗菌实验，接枝后的PVC膜（PVC-g-PMAE膜）抗菌率达到100%，膜组件运行中的抗菌率也达到82%以上。在保证细菌截留率100%的同时，其渗透通量提高三倍。该膜表面修饰工程技术能实现膜表面的均一化改性，且绿色环保、操作简便、成本低，改性膜在饮用水处理领域，尤其是家用净水器中展现了很好的应用前景。     

A novel combination of precursor pyrolysis assisted sintering and rapid sintering for construction of multi-composition coatings to improve ablation resistance of SiOC ceramic modified carbon fiber needled felt preform composites

A double-layer coating composed of MoSi₂–SiO₂–SiC/ZrB₂–MoSi₂–SiC was designed and successfully constructed by a novel combination of precursor pyrolysis assisted sintering and rapid sintering to improve the ablation resistance of SiOC ceramic modified carbon fiber needled felt preform composites (CSs). The ZrB₂–MoSi₂–SiC inner layer coating was in relatively uniform distribution in the zone of 0–3 mm from the surface of CSs through the slurry/precursor infiltration in vacuum and SiOC precursor pyrolysis assisted sintering, which played a predominant role in improving oxidation and ablation resistance and maintaining the morphology of CSs. The MoSi₂–SiO₂–SiC outer layer coating was prepared by the spray and rapid sintering to further protect CSs from high-temperature oxidation. The ablation resistance of CSs coated with double-layer coating was evaluated by an oxygen-acetylene ablation test under the temperature of 1600–1800 °C with different ablation time of 1000 and 1500 s. The results revealed that the mass recession rates increased with the rise of ablation temperature and extension of ablation time, ranging from 0.47 g/(m²·s) to 0.98 g/(m²·s) at 1600–1800 °C for 1000 s and from 0.72 g/(m²·s) to 0.86 g/(m²·s) for 1000–1500 s at 1700 °C, while the linear recession rates showed negative values at 1700 °C due to the formation of oxides, such as SiO₂ and ZrO₂. The ablation mechanism of the double-layer coating was analyzed and found that a SiO₂–ZrO₂–Mo_4.8Si₃C_0.6 oxidation protection barrier would be formed during the ablation process to prevent the oxygen diffusion into the interior CSs, and this study provided a novel and effective way to fabricate high-temperature oxidation protective and ablation resistant coating.     

燃煤锅炉除尘专用滤料的开发

介绍机械制造厂燃煤锅炉的烟尘特点,分析滤料失效的原因,提出一套针对该工况的滤料解决方案。介绍针对复杂工况条件所选用的纤维种类以及复合面层原料成分配比的确定,最终选用针刺工艺加工并对该新产品的基本性能进行了测试分析。     

Dynamic thermal tomography: Recent improvements and applications

The concept of “dynamic thermal tomography” (DTT) was suggested in the 1980s. At that time, there was a wave of interest in the tomographic analysis of materials by active thermal nondestructive testing (TNDT). Unlike particles and quanta of electromagnetic radiation, thermal energy propagates in solids by diffusion. Therefore, a purely geometrical approach, that is characteristic of computed X-ray tomography, is replaced in DTT with the analysis of the evolution of temperature versus time. DTT is based on the fact that, in one-sided TNDT, deeper material layers are characterized by longer time delays of the thermal response. The DTT algorithm is relatively stable when used in the inspection of certain materials. Thermal waves experience damping by amplitude and retardation in time. This limits the detection depth and produces certain artifacts that can be suppressed by thresholding maxigrams. DTT can also be considered as a specific way of data presentation that has proven to be useful in many practical cases, including surface and volumetric thermal stimulation of both metals and non-metals. Thermal tomograms appear similar to binary maps of defects, thus enabling more reliable defect detection in comparison to conventional IR thermograms. In this paper, a “reference-free” approach to DTT is proposed being based on some mathematical manipulations with a front-surface temperature response. Also, the possibility of using the DTT principles for processing the results of ultrasonic infrared thermography is demonstrated.